Honda Accord: Shift Fork Clearance Inspection
1. Measure the clearance between each shift fork (A) and its matching synchro sleeve (B). If the clearance exceeds the service limit, go to step 2.
Standard: 0.35-0.65 mm (0.014-0.026 inj
Service Limit: 1.0 mm (0.04 in)

2. Measure the thickness of the shift fork fingers.
- If the thickness is not within the standard, replace . the shift fork.
- If the thickness is within the standard, replace the synchro sleeve and the synchro hub as a set.
- If one arm of the shift fork shows more wear than others, the fork may be bent and needs to be replaced.
Standard: 7.4-7.6 mm (0.29-0.30 in)

3. Measure the clearance between the shift fork (A) and the shift arm (B). If the clearance exceeds the service limit, go to step 4.
Standard: 0.2-0.5 mm (0.01 - 0 . 0 2 in)
Service Limit: 0.6 mm (0.02 in)

4. Measure the width of the shift arm.
- If the width is not within the standard, replace the shift arm.
- If the width is within the standard, replace the shift fork.
Standard: 16.9-17.0 mm (0.665-0.669 in)

Change Lever Assembly Disassembly/Reassembly
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and
apply grease to contact surfaces as shown. Do
not wash the rubber parts with solvent.
...
Shift Fork Disassembly/Reassembly
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and
apply MTF to all contact surfaces
...
See also:
Intake Manifold Removal and Installation
Exploded View
Removal
1. Do the battery removal procedure (see page 22-92).
2. Remove the front grille cover:
Р’В© 2-door (see page 20-274)
Р’В© 4-door (see page 20-274)
3. Remove ...
Side Sill Protection Tape Replacement
2-door
1. Slowly remove the old side sill protection tape.
2. Clean the body bonding surface with a shop towel
dampened in isopropyl alcohol. After cleaning, keep
oil, grease, and water from get ...