Honda Accord: Shift Fork Clearance Inspection
1. Measure the clearance between each shift fork (A) and its matching synchro sleeve (B). If the clearance exceeds the service limit, go to step 2.
Standard: 0.35-0.65 mm (0.014-0.026 inj
Service Limit: 1.0 mm (0.04 in)
2. Measure the thickness of the shift fork fingers.
- If the thickness is not within the standard, replace . the shift fork.
- If the thickness is within the standard, replace the synchro sleeve and the synchro hub as a set.
- If one arm of the shift fork shows more wear than others, the fork may be bent and needs to be replaced.
Standard: 7.4-7.6 mm (0.29-0.30 in)
3. Measure the clearance between the shift fork (A) and the shift arm (B). If the clearance exceeds the service limit, go to step 4.
Standard: 0.2-0.5 mm (0.01 - 0 . 0 2 in)
Service Limit: 0.6 mm (0.02 in)
4. Measure the width of the shift arm.
- If the width is not within the standard, replace the shift arm.
- If the width is within the standard, replace the shift fork.
Standard: 16.9-17.0 mm (0.665-0.669 in)
Change Lever Assembly Disassembly/Reassembly
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and
apply grease to contact surfaces as shown. Do
not wash the rubber parts with solvent.
...
Shift Fork Disassembly/Reassembly
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and
apply MTF to all contact surfaces
...
See also:
Maintenance Safety
All service items not detailed in this
section should be performed by a
certified technician or qualified
mechanic.
Important Safety Precautions
To eliminate potential hazards, read
the inst ...
Auxiliary Input Jack
Use the jack to connect standard audio devices.
1. Open the AUX cover.
2. Connect a standard audio device to the
input jack using a 1/8 inch (3.5 mm) stereo
miniplug.
- The audio syst ...
Engine Speed Limiter
If you exceed the maximum speed
for the gear you are in, the engine
speed will enter into the tachometer’s
red zone. If this occurs, you may feel
the engine cut in and out. This is
caused ...