Honda Accord: Synchro Ring and Gear Inspection
1. Inspect the synchro rings for scoring, cracks, and damage (A).
Example of synchro ring teeth
2. Inspect the inside of each synchro ring (B) for wear.
Inspect the teeth (C) on each synchro ring for wear (rounded off).
3. Inspect the teeth (A) on each synchro sleeve and matching teeth on each gear for wear (rounded off).
Example of synchro s l e e v e teeth and gear teeth
4. Inspect the synchro teeth on gear for scoring, cracks, and damage (A).
5. Inspect the thrust surface (B) on each gear hub for wear.
6. Inspect the cone surface (C) on each gear hub for wear and roughness.
7. Inspect the teeth on all gears (D) for uneven wear, scoring, and cracks.
8. Coat the cone surface of each gear with MTF, and place its synchro ring on it. Rotate the synchro ring, making sure that it does not slip.
9. Measure the clearance between each gear (A) and its synchro ring (B) all around the gear. Hold the synchro ring against the gear evenly while measuring the clearance. If the clearance is less than the service limit replace the synchro ring and gear.
Synchro Ring-to-Gear Clearance
Standard: 0.70-1.49 mm (0.028-0.059 in)
Service Limit: 0.4 mm (0.02 in)
Double Cone Synchro and Triple Cone
Synchro-to-Gear Clearance
Standard:
: Outer Synchro Ring (B) to
Synchro Cone (C)
Double Cone Synchro (3rd gear)
0.46-0.97 mm (0.018-0.038 in)
Double Cone Synchro (4th gear)
0.70-1.19 mm (0.028-0.047 in)
Triple Cone Synchro
0.70-1.19 mm (0.028-0.047 in)
: Synchro Cone (C) to Gear
(A)
Double Cone Synchro (3rd gear)
0.51-1.07 mm (0.020-0.042 in)
Double Cone Synchro (4th gear)
0.50-1.04 mm (0.020-0.041 in)
Triple Cone Synchro
0.50-1.04 mm (0.020-0.041 i n)
:
Outer Synchro Ring
(B) to Gear (A)
0.95-1.68 mm (0.037-0.066 in)
Service Limit:
: 0.3 mm (0.01 in)
: 0.3 mm (0.01 in)
: 0.6 mm (0.02 in)
Synchro ring-to-gear
Double cone synchro and triple cone synchro-to-gear
Synchro Sleeve and Hub Inspection and
Reassembly
1. Inspect the gear teeth on all synchro hubs and
synchro sleeves for wear (rounded off corners).
2. Install each synchro hub (A) in its mating synchro
sleeve (B), and check for free movement. Ma ...
Mainshaft Bearing and Oil Seal Replacement
Special Tools Required
- Oil Seal Driver, 65 07JAD-PL90100
- Adjustable Bearing Puller, 20-”40 mm 07736-A01000B
- Bearing Driver Attachment, 42 x 47 07746-0010300
- Driver Handle, 15 x 135L ...
See also:
DTC Troubleshooting
DTC B1127: Driver's Door Key Cylinder Switch
Malfunction
NOTE: If you are troubleshooting multiple DTCs, be sure
to follow the instructions in B-CAN System Diagnosis
Test Mode A (see page 22-134). ...
Rocker Arm Oil Control Valve
Removal/Installation
All models except PZEV
1. Remove the strut brace (see page 20-306).
2. Disconnect the rocker arm oil control solenoid
connector (A) and the rocker arm oil pressure switch
connector (B).
3. Re ...
General Troubleshooting Information
How to Use the Self-diagnostic Function
The HVAC control unit has a self-diagnostic function for the heating,
ventilation, and air conditioning system. To run the
self-diagnostic function, do the ...