Honda Accord: Synchro Sleeve and Hub Inspection and
Reassembly
1. Inspect the gear teeth on all synchro hubs and synchro sleeves for wear (rounded off corners).
2. Install each synchro hub (A) in its mating synchro sleeve (B), and check for free movement. Make sure to match the three sets of longer teeth (C) (120 degrees apart) on the synchro sleeve with the three sets of deeper grooves (D) in the synchro hub.
NOTE: - Do not install the synchro sleeve with its longer teeth in the 1st/2nd and 5th synchro hub slots (E) because it will damage the spring ring.
- If replacement is required, always replace the synchro sleeve and the synchro hub as a set.
Countershaft Reassembly
Exploded View
*: The components of the triple cone synchro assembly.
Special Tools Required
-СћDriver Handle, 40 mm I.D. 07746-0030100
- Bearing Driver Attachment, 30 mm 07746-0030300
NOTE: R ...
Synchro Ring and Gear Inspection
1. Inspect the synchro rings for scoring, cracks, and
damage (A).
Example of synchro ring teeth
2. Inspect the inside of each synchro ring (B) for wear.
Inspect the ...
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Countershaft Bearing Replacement
Special Tools Required
- Oil Seal Driver, 65 07JAD-PL90100
- Adjustable Bearing Puller, 20-”40 mm 07736-A01000B
- Slide Hammer 3/8"-16 UNF, commercially available
1. Remove the bearing ...
Outboard Joint Side
1. Wrap the splines on the driveshaft with vinyl tape (A)
to prevent damaging the outboard boot.
2. Install new ear clamp bands (B) and the outboard boot
onto the driveshaft, then remove the viny ...