Honda Accord: Countershaft Assembly Clearance Inspection - Manual Transmission - Transaxle - Honda Accord MK8 2008-2012 Service ManualHonda Accord: Countershaft Assembly Clearance Inspection

tightened to the specified torque (see page 13-46).

1. Measure the clearance between 1st gear (A) and the 1st gear distance collar (B) with a feeler gauge (C).

- If the clearance exceeds the service limit, go to step 2.

- If the clearance is within the service limit, go to step 4.

Standard: 0.06-0.16 mm (0.002-0.006 in)

Service Limit: 0.25 mm (0.010 in)

2. Measure the length of the 1st gear distance collar as


2. Measure the length of the 1st gear distance collar as shown.

- If the length is not within the standard, replace the 1st gear distance collar.

- If the length is within the standard, go to step 3.

Standard: 23.03-23.08 mm (0.907-0.909 in)

3. Measure the thickness of 1 st gear.


3. Measure the thickness of 1 st gear.

- If the thickness is less than the service limit, replace 1st gear. * - If the thickness is within the service limit, replace the 1st/2nd synchro hub and the reverse gear as a set.

Standard: 22.92~22.97 mm (0.902-0.904 In)

Service Limit: 22.87 mm (0.900 in)

4. Measure the clearance between 2nd gear (A) and 3rd


4. Measure the clearance between 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance exceeds the service limit, go to step 5.

Standard: 0.06-0.16 mm f i . i i 2 - i . i i 6 in)

Service Limit: 0.25 mm (0.010 in)

5. Measure the length of the 2nd gear distance collar.


5. Measure the length of the 2nd gear distance collar.

- If the length is not within the standard, replace the 2nd gear distance collar.

- If the length is within the standard, go to step 6.

Standard: 28.03-28.08 mm (1.104-1.106 in)

6. Measure the thickness of 2nd gear.


6. Measure the thickness of 2nd gear.

- If the thickness is less than the service limit, replace 2nd gear.

- If the thickness is within the service limit, replace the 1st/2nd synchro hub and reverse gear a s a set.

Standard: 27.92-27.97 mm (1.099-1.101 in)

Service Limit: 27.87 mm (1.097 in)


    Mainshaft Reassembly
    Exploded View *: The components of the double cone synchro assembly. Special Tools Required - Driver Handle, 40 mm I.D. 07746-0030100 -СћBearing Driver Attachment, 30 mm 07746-0030300 NOTE: ...

    Countershaft Disassembly
    NOTE: Refer to the Exploded View in the Countershaft Reassembly, as needed, when removing components pressed onto the countershaft (see page 13-46). 1. Securely clamp the countershaft assembly In ...

    See also:

    Hood Seal and Hood Molding Replacement
    NOTE: Take care not to scratch the hood. 1. Detach the clips (A) with a clip remover, then remove the hood seal (B). On Canada models: Detach the clips (C), then remove the hood molding (D). 2-d ...

    All ChildrenMust Be Restrained
    Each year, many children are injured or killed in vehicle crashes because they are either unrestrained or not properly restrained. In fact, traffic collisions are the number one cause of dea ...

    Tire and Wheel Replacement
    Replace your tires with radials of the same size, load range, speed rating, and maximum cold tire pressure rating (as shown on the tire’s sidewall). Using tires of a different size or constr ...