Honda Accord: Mainshaft Assembly Clearance Inspection
1. Support the bearing Inner race with an appropriate sized socket ( A ) , and push down on the mainshaft ( B ) .
2. Measure the clearance between 2nd gear (C) and 3rd gear (D) with a feeler gauge (E).
- If the clearance exceeds the service limit, go to step 3.
- If the clearance is within the service limit, go to step 4.
Standard: 0.06-0.16 mm (0.002-0.006 in)
Service Limit: 0.25 mm (0.010 in)
3. Measure the thickness of 3rd gear.
- If the thickness is less than the service limit, replace 3rd gear.
- If the thickness is within the service limit, replace the 3rd/4th synchro hub and the 3rd/4th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.942-0.944 in)
Service Limit: 23.80 mm (0.937 in)
4. Measure the clearance between 4th gear ( A ) and the 4th/5th gear distance collar ( B ) with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 5.
e If the clearance is within the service limit, go to step 7.
Standard: 0.06-”0.16 mm (0.002-0.006 in)
Service Limit: 0.25 mm (0.010 in)
5. Measure the length
of the
4th/5th gear distance
collar as shown.
- If the length 
is not within the
standard, replace
the 4th/5th gear distance collar,
- If the length
is within the standard, go to step 6.
Standard: 24.03-24.08 mm (0.946-0.948 in)
6. Measure the thickness of 4th gear, - If the thickness is less than the service limit, replace 4th gear.
- Sf the thickness is within the service limit, replace the 3rd/4th synchro hub and the 3rd/4th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.942-0.944 in)
Service Limit: 23.80 mm (0.937 in)
7. Measure the clearance between the 4th/5th gear distance collar (A) and 5th gear (B) with a dial indicator (C).
- If the clearance exceeds the service limit, go to step 8.
- If the clearance is within the service limit, go to step 10.
Standard: 0.06-0.16 mm (0.002-0.006 in)
Service Limit: 0.25 mm (0.010 in)
8. Measure the length 
of the
4th/5th gear distance
collar as shown.
- If the length 
is not within the
standard, replace
the 4th/5th gear distance collar.
- If the length
is within the
standard, go to step 9.
Standard: 24.03-24.08 mm (0.946-0.948 in)
9. Measure the thickness of 5th gear.
- If the thickness is less than the service limit, replace 5th gear.
- If the thickness is within the service limit, replace the 5th synchro hub and 5th synchro sleeve as a set.
Standard: 23.92-23.97 mm (0.942-0.944 in)
Service Limit: 23.80 mm (0.937 in)
10. Measure the length of the MBS distance collar. If the length is not within standard, replace the MBS distance collar.
Standard: 23.95-24.05 mm (0.943-0.947 in)
Shift Fork Disassembly/Reassembly
NOTE: Prior to reassembling, clean all the parts in solvent, dry them, and
apply MTF to all contact surfaces
...
Mainshaft Disassembly
NOTE: Refer to the Exploded View in the Mainshaft
Reassembly, as needed, when removing components
pressed onto the mainshaft (see page 13-38).
1. Remove the angular ball bearing (A) and the taper ...
See also:
Piston, Pin, and Confyssfeg EQC
Replacement
Disassembly
1. Remove the piston from the engine block (see page
7-14).
2. Apply new engine oil to the piston pin snap rings (A),
and turn them in the ring grooves until the end gaps
are lined ...
Security System
The security system helps to protect
your vehicle and valuables from theft.
The horn sounds and a combination
of headlights, parking lights, side
marker lights and taillights flashes if
someo ...
Transmission Fluid Pressure Switch A
(2nd Clutch) Replacement
1. Remove the intake air duct.
2. Disconnect the connector (A) from the transmission
fluid pressure switch A (2nd clutch) (B), and remove
the transmission fluid pressure switch A (2nd clutch).
...