Intermediate Shaft Installation

1. Clean the areas where the Intermediate shaft contacts the differential thoroughly with solvent, and dry then with compressed air. NOTE: Do not wash the rubber parts with solvent. 2. Install ...

How to Use This Manual

This manual is divided into multiple sections.The first page of each section is marked with a black tab that lines up with its corresponding thumb index tab on this page and the back cover. You c ...

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CKP Pulse Plate Replacement
1. Remove the crankshaft from the engine block (see page 7-14). 2. Remove the CKP pulse plate (A) from the crankshaft. 3. Install the CKP pulse plate in the reverse order of removal. ...

Secondary Shaft 2nd Gear Axial Clearance Inspection
1. Install the thrust needle bearing (A), the needle bearing (B), 2nd gear (C), the thrust needle bearing (D), the 37 x 58 mm thrust washer (E), and the 2nd clutch (F) on the secondary shaft (G), t ...

Piston Installation
If the Crankshaft is Already Installed 1. Set the crankshaft to bottom dead center (BDC) for each cylinder as its piston is installed. 2. Remove the connecting rod caps, then install the ring co ...