Honda Accord: Countershaft Inspection
1. Inspect the gear and bearing contact areas for wear and damage, then measure the countershaft at points A, B, and C. If any part of the countershaft is less than the service limit, replace it.
Standard:
A Ball Bearing Contact Area
(Transmission Housing Side): 30.020-30.033 mm (1.1819-1.1824 in)
B 1st Gear Distance Collar Contact Area:
39.937-39.950 mm (1.5723-1.5728 in)
C Needle Bearing Contact Area
(Clutch Housing Side):
40.000-40.015 mm (1.5748-1.5754 in)
Service Limit:
A: 29.97 mm (1.180 in)
B: 39.88 mm (1.570 in)
C: 39.95 mm (1.573 in)
2. Inspect the runout by supporting both ends of the countershaft. Then rotate the countershaft two complete turns while measuring with a dial gauge. If the runout exceeds the service limit, replace the countershaft.
Standard: 0.02 mm (0.001 in) max.
Service Limit: 0.05 mm (0.002 in)
Countershaft Disassembly
NOTE: Refer to the Exploded View in the Countershaft
Reassembly, as needed, when removing components
pressed onto the countershaft (see page 13-46).
1. Securely clamp the countershaft assembly In ...
Countershaft Reassembly
Exploded View
*: The components of the triple cone synchro assembly.
Special Tools Required
-СћDriver Handle, 40 mm I.D. 07746-0030100
- Bearing Driver Attachment, 30 mm 07746-0030300
NOTE: R ...
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